Skip to product information
1 of 4

Custom Mailer Boxes

Custom Mailer Boxes

From $1.50 / Unit for bulk orders

Free standard shipping & design proofing on all orders*

Upgrade your packaging with Custapack custom mailer boxes. Add your logo, colors, or artwork for durable branded packaging that creates a memorable unboxing experience.

Low MOQ Fast Delivery Recycle Compostable Custom Reusable Fast Print

Get a Quote

Send us your specs and we'll get back to you fast.

in
cm
mm
1 Color
2 Color
3 Color
Full Color
Standard
10 to 12 working days
Fast
6 to 9 working days

Description

Custom Mailer Boxes

Create a memorable delivery experience with custom mailer boxes designed to combine dependable product protection with standout brand presentation. More than just shipping packaging, a custom mailer box gives your customers their first physical interaction with your brand and sets the tone for what they can expect inside.

Designed for Modern E-Commerce

Our custom mailer boxes are ideal for e-commerce, subscription businesses, direct-to-consumer brands, boutiques, and retailers. They are designed for convenient packing and shipping while providing a professional presentation when your customer receives their order. From clothing and accessories to cosmetics, gifts, lifestyle products, and subscription items, you can customize the box to suit your product and packaging requirements.

Strong Packaging With a Professional Presentation

Choose quality packaging materials designed to provide dependable protection during handling and shipping. The structured mailer design helps keep your products securely packaged while giving your orders a clean and professional appearance. Select the appropriate size for your products to create a better fit and a more intentional presentation.

Custom Printed to Showcase Your Brand

Make your packaging instantly recognizable with custom printed mailer boxes featuring your logo, artwork, brand colors, patterns, messaging, or other creative elements. Customize the exterior, interior, or both to create a branded experience that customers remember. Whether you prefer a clean minimalist design or bold full-color branding, your packaging can be created around your visual identity.

Create a Complete Unboxing Experience

A great mailer box becomes even more memorable when combined with other branded packaging elements. Add [Custom Kraft Tissue Paper] or [Custom Printed Tissue Paper to wrap your products inside the box. Include Custom Folded Cards for thank-you messages, product information, promotions, or personalized notes. For apparel and retail products, Custom Hang Tags can complete the presentation.

Packaging That Grows With Your Brand

Whether you're launching a new online store, building a subscription service, or scaling an established e-commerce business, custom mailer boxes provide a practical way to strengthen your brand with every shipment. Custapack offers flexible customization, low minimum orders, competitive wholesale pricing, consistent print quality, and reliable production for businesses across the USA and Canada.

From the first impression at delivery to the final moment of unboxing, our custom mailer boxes help turn ordinary shipping into a branded customer experience.

Specification

Material
Premium Corrugated / Paperboard

Box Style
Self-Locking Mailer Box

Size
Fully Customizable

Printing
Custom Logo & Full-Color Artwork

Print Sides
Exterior & Interior Options

Finish
Matte, Gloss & Custom Options

Construction
Durable & Secure

Customization
Size, Artwork & Finishing

Use
E-Commerce, Shipping, Retail & Subscription Packaging

MOQ
Low Minimum Orders Available

Product Highlights

Secure Mailer Construction

Designed with a sturdy self-locking structure to keep products securely packaged during shipping and handling.

Premium Custom Printing

Showcase your brand with sharp, high-quality printing, vibrant colors, logos, artwork, and custom patterns.

Built for E-Commerce

Ideal for online orders, subscription boxes, retail products, apparel, cosmetics, accessories, and gifts.

How It Works

Request a Free Quote

Tell us your product requirements, including the size, quantity, and printing preferences. Our team will review your request and prepare a customized quotation.

Receive Your Custom Quote

We'll send you a detailed quote based on your requirements. If you have any questions or need guidance, our packaging specialists are here to help.

Approve Your Order

Once you're happy with the quote, we'll collect your artwork or assist with your design, finalize the details, and send you a secure payment link to confirm your order.

View full details

The Custapack Advantage

Packaging Built Around Your Brand

At Custapack, we don't believe in one-size-fits-all packaging. Every mailer box is produced around your brand, product, dimensions, and presentation goals to create packaging that feels intentional from the first look.

Consistent Quality From Order to Order

We maintain careful production standards to deliver clean construction, accurate printing, and consistent results across your order. Whether you're ordering for a new launch or an ongoing packaging program, you can expect a professional finish.

Low MOQs Without Compromising Presentation

Growing brands shouldn't have to order thousands of boxes to achieve professional packaging. Our flexible quantities and competitive pricing make it easier to launch, test new designs, and scale your packaging as your business grows.

From Artwork to Delivery, We Make It Simple

Our team supports you throughout the process, helping coordinate artwork, production, quality, and shipping so you don't have to manage multiple packaging suppliers. With reliable delivery across the USA and Canada, Custapack makes custom mailer box production straightforward from start to finish.

See your brand on custom mailer boxes.

Get a Quote

Custom Mailer Boxes

FAQ

Custom Printed Mailer From Custapack.

What are custom mailer boxes used for?

They are used for shipping e-commerce products in a branded way, helping you deliver a strong unboxing experience while keeping items protected in transit.

What can I customize in my mailer boxes?

You can fully customize size, design, logo placement, inside outside printing, and premium finishes like foil, embossing, or matte gloss coating.

Do you provide design support for packaging?

Yes. We help you refine your artwork and layout so your packaging looks professional, print-ready, and aligned with your brand identity.

What materials do you use for mailer boxes?

We use durable corrugated and cardboard materials designed to protect products during shipping while maintaining a premium look.

Do you ship to USA and Canada?

Yes. We offer reliable shipping across USA and Canada with full support from design to delivery.

What if I’m not sure about the box size or design?

No problem our team can guide you in choosing the right size, structure, and print style based on your product and brand needs.

Do you offer inserts or protection for mailer boxes?

Yes. We can include custom inserts such as die-cut holders, cardboard dividers, or product-fit trays to keep items secure, organized, and well-presented during shipping and delivery.